Production Process

Production Process

Felt process

Explore our 4-step high-quality felt production process, from raw material preparation to precision cutting. We ensure superior density, durability, and consistency to meet all industrial and commercial requirements.

Mixing (การผสม)

Mixing (การผสม)

The initial stage involves selecting and blending raw fibers according to specific formulas to achieve the desired softness and material density.

Fleecing (การทำแผ่นใย)

Fleecing (การทำแผ่นใย)

The blended fibers are processed into layers through specialized machinery, interlocking them to create a uniform and consistent felt sheet.

Dryer (การอบแห้ง)

Dryer (การอบแห้ง)

High-temperature treatment is applied to remove moisture and permanently set the fibers, enhancing the structural strength and stability of the felt.

Cutting (การตัดแต่ง)

Cutting (การตัดแต่ง)

The final stage involves high-precision cutting to specified dimensions, ensuring each piece is ready for immediate use or further assembly.

Rubber process

We ensure top-tier quality through our industrial-standard rubber production process. From custom chemical mixing and high-pressure rolling to controlled cooling and precision cutting, we deliver materials with superior elasticity and durability.

Mixing (การผสม)

Mixing (การผสม)

Raw rubber is blended with specific chemical additives to enhance its properties, including strength, heat resistance, and elasticity, tailored to meet client requirements.

Roller (การรีดแผ่น)

Roller (การรีดแผ่น)

The mixed rubber is processed through high-precision rollers to achieve a uniform thickness and eliminate air bubbles, ensuring a smooth surface and high structural density.

Cooling (การลดอุณหภูมิ)

Cooling (การลดอุณหภูมิ)

A controlled cooling process allows the rubber sheets to stabilize and set, preventing any thermal deformation and ensuring material integrity before further processing.

Cutting (การตัดชิ้นงาน)

Cutting (การตัดชิ้นงาน)

In the final stage, the rubber sheets are cut into specific sizes and shapes using advanced machinery, ensuring millimeter precision for ready-to-use components.

DIE CUT (ตัดตามแบบ)

Maximize your production efficiency with our powerful 100-ton hydraulic press machines. Specially engineered to cut custom Felt and Rubber components based on your exact specifications. Featuring a spacious $1,000 \times 1,800\text{ mm}$ working area, our facility guarantees high-precision dimensions and high-volume output for any specialized design.

Press Equipment
Press Equipment

Specification

MANUS : 100 ton (Felt/Rubber sheet)

1,000 x 1,800 mm.

MICAP : 100 ton (Felt/Rubber sheet)

Material size : 1,000 x 1,800 mm.

Assembly Process

Our assembly line features four core methods designed for durability and versatility: MAX (stapling), Hot Melt/Latex bonding, B-PIN fastening, and industrial Sewing. This variety ensures every product meets our rigorous quality standards.

MAX
MAX
Hot Melt/Latex
Hot Melt/Latex
B-PIN
B-PIN
SEWING
SEWING